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FIRST YEAR, SECOND YEAR
Unit I General Properties of Metals.
Unit VI Strength of Materials. Appearance. Elasticity. Weight. Transverse
strength. Rigidity. Tension. Malleability. Defection. Resistance to machining.
Elongation. Natural hardness. Torsion. Hardness and rigidity when heated and
quenched. Hardness and rigidity at different temperatures. Hardness when heated
and allowed to cool slowly.
Unit VII Heat Treatment of Steel. Hardening.
Unit II Shaping of Metals. Tempering.
6. Molding Case hardening. Rectangular block. Pack hardening. Bushing with
core (parted pattern). Crowned pulley with core (coped out). b. Drop Flogging.
Simple offset lever. Unit VIII Pattern-making and Molding Flash. Shrinkage.
Trimming dies. Finish. Draft.
Unit III Effect of Lubrication. Coring, Flat surface. Drop Forging. Roller
and ball bearings Die Sinking. (Babbitt, composition. cast Lead Proofs. iron
and hardened steel).
Unit IV Screw Threads. Principles of screw cutting. Single and multiple screws.
Unit IX Lubrication. Pitch. Cutting lubricants, etc. Lead.
Unit V Elementary mechanisms. Gearing (friction, spur, bevel. spiral worm,
etc.).
Universal joints.
Unit X Mechanisms. Link mechanism (circular to re- Link mechanism.
circuiting motion. Variable Elementary applied mechanic-stroke. elliptical
motions).
EXTENSION SHOP PRACTICE
Two years ago it seemed clear that the students were not fully acquainted
with their machine tools, their parts, operation and care. Feeling that it
was unwise to take part of the regular shop-week to remedy this defect, I
re-arranged the program so that the shop instructor could take small groups
to the factory .during the school week. One of the machine tools was placed
in a special room and the group was instructed in the finer points .of operation
and construction of the machine. Notes and drawings quiz by the instructor.
The milling machine, drill, and lathe, were thus studied. This year the milling
machine under power is the subject of study and practice. The results of this
type of work have far exceeded our expectations and confirm us in the belief
that this new l1lethod will prove a very practical part of the, school-room
instruction. The boys are enthusiastic in their interest. During the coming
year, I shall arrange that each group will spend at least four hours weekly
in this work. The class-room work is being closely correlated to this, and
we consider it a great step forward. The co-operation of the factory in providing
the machines and extra space is most helpful.
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